Fluidized Bed Jet Mill

The premier micronization system for high-hardness and high-purity Quartz & Silica Powder, supporting precise D97 = 1–30μm adjustment with 30%–50% higher energy efficiency than conventional processes.

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How It Works

Technical breakdown of the core processes and technology behind Fluidized Bed Jet Mill.

High-pressure compressed air is injected into the grinding chamber via supersonic nozzles, creating a fluidized bed of material. The micronization relies entirely on high-energy self-grinding collisions at the airflow intersection, eliminating mechanical contact and foreign contamination. Fine powder then rises to the high-efficiency turbine classifier; qualified particles are collected, while others return to the grinding zone for re-processing.

Fluidized Bed Jet Mill

Performance Features

Uncompromising performance and innovative design, optimized for high-efficiency production and durability.

Flexible Fineness & Narrow PSD

Achieves flexible fineness from D97 = 1–30μm with a narrow PSD. The built-in precision classifier eliminates oversized particles, ensuring superior performance for powders in high-end applications.

Exceptional Energy Efficiency

With optimized flow field design, our milling efficiency leads the industry. Compared to traditional jet mills, this system saves 30%–50% in energy at the same fineness level, significantly reducing long-term operational costs.

Low Wear & Zero Metal Contamination

The processing path avoids nozzle wear, drastically reducing contamination risks. This ensures iron-free production for Quartz & Silica Powder, even when processing ultra-hard materials with Mohs hardness 9–10.

Automated Operation & Smart Integration

Supports fully automated operation with real-time monitoring via precision sensors. The compact design minimizes footprint and operates with low noise, enhancing the environmental friendliness and efficiency of the production site.

High-end Adaptability & Scalable Output

Offers flexible parameter control to ensure consistency from R&D to mass production. The system integrates seamlessly with downstream collection units, ensuring high yield and value for Quartz & Silica Powder.

Fluidized Bed Jet Mill

Technical Parameters

Fluidized Bed Jet Mill defines excellence through quantified data, meeting the most stringent requirements of high-precision material processing.

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Parameters / Model	60	140	200	315	400	500
Particle size (μm)	1~50	2~50	2~50	3~50	4~50	4~50
Diameter (mm)	60	140	200	315	400	260×3
Power (kW)	1.1	4	5.5	15	22	7.5×3
Maximum speed (r/min)	18000	9800	6500	4000	3250	5000
Output (kg/h)	2~20	20~250	40~600	100~1500	250~2200	200~3000
Compressed air consumption (m³/min)	3	10	20	40	60	80
Compressed air pressure (MPa)	0.7~1.0	0.7~1.0	0.7~1.0	0.7~1.0	0.7~1.0	0.7~1.0
Total power (kW)	30	90	150	280	380	500