JACAN Equipment
Grinding & Classification
Precision Processing for High-Purity Quartz & Silica Powder
We provide customized processing solutions from industrial to electronic grades. Through precision milling and classification, we ensure optimal physicochemical properties and particle consistency, while optimizing whiteness and oil absorption for coatings, flooring, and semiconductors to help clients balance performance and cost.
Ultra-Purification & Pretreatment
Through multi-stage high-gradient magnetic separation and physical refinement, we strictly control metallic impurities to enhance whiteness and physicochemical indicators. This process ensures purity for both general industrial and high-end electronic grades, laying a superior foundation for insulation and color consistency.
All-Ceramic Media Precision Milling
The entire production line utilizes high-purity quartz or ceramic linings to eliminate secondary heterogeneous contamination. Combined with advanced milling techniques, it achieves micron-level precision while preserving the material’s original properties, ensuring maximum batch stability and purity.
Precision Classification & Morphology
Utilizing high-efficiency air classification to precisely control cut-offs, achieving a narrow particle size distribution (PSD) and eliminating oversized particles. By optimizing roundness, we effectively reduce oil absorption, ensuring superior fluidity in high-loading applications like coatings, resins, or rubber.
JACAN Equipment
Global Standard: Integrated Ball Milling & Air Classification
As the global cornerstone of silica production, this system offers a 2t/h–20t/h capacity, perfectly meeting mass production needs for 200–1250 mesh products. It is the benchmark for chemical sectors like coatings and adhesives, and when fully ceramic-lined, serves as the core solution for semiconductor and electronic-grade materials.
Global Field Proven & Industrial Standards
This integrated process is the globally recognized benchmark for silica production, extensively verified across major mineral hubs for decades. It excels in producing 200–400 mesh industrial fillers and adapts seamlessly to the strict requirements of 600–1000 mesh fine powders. Its deep technical heritage ensures consistent physical properties even under extreme continuous loads, perfectly meeting the strategic stability demands of global chemical giants and electronic substrate manufacturers worldwide.
System Optimization & Efficiency
By refining aspect ratio, diameter, and speed, combined with scientific media grading, we ensure high-efficiency micronization while preserving the material’s original properties.
Full Ceramic Lining Protection
For electronic grades, quartz or ceramic linings eliminate metal contamination. This protection ensures peak chemical purity during the micronization process.
Precision Sizing & PSD Control
Synergy between concentration, speed, and airflow ensures a narrow PSD and eliminates oversized particles, significantly enhancing loading rates in composite materials.
Superior Electrical & Thermal Properties
The high-purity silica offers low CTE and exceptional insulation, making it an indispensable filler for the CCL and EMC industries in the electronics sector.
Cross-Industry Compatibility
Optimized morphology control ensures excellent fluidity and interfacial compatibility in adhesives and plastics, allowing higher loading with superior processability.
Supporting Equipment
Supporting Equipment
JACAN Equipment
High-Precision Technology: Integrated Jet Milling System
As a cutting-edge silica processing technology, jet milling caters to high-precision demands from 325 to 4000 mesh. By utilizing supersonic airflow for self-grinding, it offers exceptional purity and flexible sizing, serving as the premier solution for ultra-pure quartz and high-value electronic-grade powders.
Ultimate Purity & Zero-Contamination Standards
The core advantage of jet milling lies in its revolutionary "media-free" principle, where particles fracture via supersonic self-collisions. This mechanism fundamentally eliminates contamination from grinding media or linings. Combined with full-line specialized ceramic protection, it yields ultra-pure silica powder with ultimate chemical purity. For industries highly sensitive to trace elements—such as semiconductor manufacturing, advanced optics, and precision electronics—this rigorously verified system is the ideal choice to ensure compliance with the highest international purity standards.
Supersonic Self-Grinding
Utilizing supersonic airflow from high-pressure nozzles to drive intense particle collisions. With no mechanical wear parts in contact, it ensures total elemental purity during the micronization process.
Precision D₅₀ ≤ 2μm Control
By precisely adjusting nozzle pressure and flow parameters, the system stably produces sub-micron powders with D₅₀ ≤ 2μm, meeting the extreme fineness demands of advanced electronic materials.
Narrow PSD & Classification
Built-in precision classification ensures a narrow PSD and eliminates oversized particles, significantly enhancing loading consistency in high-end precision packaging applications.
High Added Value & Market Premium
The high-purity, ultrafine powders produced command significant market premiums. Despite higher energy use, their superior performance empowers clients to enter global high-end supply chains.
Smart Energy & Flow Management
Optimized flow field design and variable frequency control maximize dispersibility and activity while balancing energy consumption for sustainable, high-value production.
Supporting Equipment
Supporting Equipment
JACAN Equipment
Classic Technology: Integrated Vibrating Mill & Air Classification
With exceptional efficiency and stability, this process is the standard choice for chemical sectors like coatings, flooring, and adhesives. Through precision parameter control, we help clients achieve superior cost-effectiveness and flexible production in small-to-medium scales.
Industry Heritage & Global Field Proven
As one of the longest-standing solutions in silica processing, the vibrating mill system has accumulated decades of successful operational data worldwide. This deep heritage ensures peak process maturity, with a rugged mechanical structure built for extreme high-intensity challenges. For clients seeking to minimize technical risks and achieve rapid deployment, this globally field-proven system stands as the most robust investment choice, ensuring long-term production resilience.
High-Frequency Impact Grinding
High-frequency vibrations generate powerful impact for rapid refinement. Ideal for hard ores, it consistently produces high-quality powders with D₅₀ ≤ 5μm.
Flexible Material Adaptability
Excellent compatibility allows precision control of particle morphology via amplitude adjustment, meeting specific demands in coatings, flooring, and ceramics.
Flexible Customized Production
Excels in multi-product switching compared to large lines. Its capacity matches medium market demands, lowering investment barriers for customized orders.
Precision Sizing & PSD Control
Coupled with air classification for precise sizing during high-efficiency milling. Ensures batch stability and enables narrow particle size distribution control.
JACAN Equipment
Global Project Highlights & Customer Sites
Our high-performance quartz and silica powder production lines have been successfully deployed across major mineral processing hubs worldwide. By providing customized precision milling and air classification systems, we ensure seamless integration and reliable performance in demanding industrial environments, empowering clients to produce high-purity powders that meet international standards.
